Expanded clay: advantages and disadvantages, thickness, suppliers

  • Erstellt am 2023-01-17 10:29:08

Mar_Mar

2023-01-17 10:29:08
  • #1
Good morning everyone!

My husband and I (both rather paper people) are going to build a fairly large semi-detached house and are wading through the jungle of possibilities. We want a solid construction and have now spoken with various providers. There were the following options regarding bricks: aerated concrete, Poroton, and expanded clay (prefabricated), all in 36.5 and monolithic construction. Of course, for every consultant, their own building material is the only true and right one, so I would be interested in your assessment and experience.

"Actually," we would rather not want to build with aerated concrete/Ytong, as our naive assessment regarding moisture absorption (sponge effect) during construction and later during drying is rather negative. However, I can quite understand the argument of easy workability.

Poroton would be our "favorite," but I have the impression that many companies really resist using it because of a lot of waste, much lost during transport, "you don't notice a difference," etc. Of course, there is again the branching into filled and unfilled.

And then there is expanded clay. Our "new favorite with a question mark." Very interesting because somehow it is the best of both worlds, dry from the factory, fast, even cheaper. BUT if it’s so great, why don’t many more people build with it and there are relatively few providers? That makes us skeptical. I have already googled and read a lot that there are often cracks and that the insulation properties are not the best compared to Poroton. We were told here that a 36.5 Poroton unfilled is comparable in properties to a 42 expanded clay.

We can’t make sense of the jungle of U-values, lambda, etc. Can you support us? BTW: insulation would be more important to us than soundproofing.

Thank you all!
 

Nida35a

2023-01-17 10:47:05
  • #2
We had our old house in 1995 as a prefabricated house made of expanded clay. The walls were manufactured in the factory and were only erected on the construction site. The house is thermally efficient (heating costs about 800-1000€ per year) and top-notch in soundproofing. Our current house is also made of expanded clay, filled bricks 42cm (Liaplan), also all good. Local brickworks, construction company from the region, everything was transparent. However, rule number 1 applies, the construction company should build with the material they always use. Both construction companies we had here only built with expanded clay; for other materials, we would have had to look for other companies.
 

Nida35a

2023-01-17 10:52:21
  • #3
PS: look for a regional building expert and talk to them for an hour. They know the black sheep and also the snow-white ones, If the colleague fits, he should also accompany you during the construction, we had that as laymen too
 

Mar_Mar

2023-01-17 11:04:12
  • #4

Thank you for your message. Do I understand correctly that the first house was a prefabricated house made of expanded clay and the second house, on the other hand, was made of filled bricks that were made of expanded clay, built stone by stone?

How thick were your walls in the first house and is there anything negative to report that made you do it differently the second time?
 

Sunshine387

2023-01-17 11:13:56
  • #5
I do hope that you build the semi-detached house alone and not each of you build one half for yourselves; otherwise, it will be an adventure with stories for a lifetime. Because then I would coordinate with my semi-detached house neighbor. Otherwise, chaos is guaranteed. So I hope you are building the semi-detached house yourselves? If not, it will certainly be an exciting time for you that will require good nerves.
 

Nida35a

2023-01-17 11:14:45
  • #6
Yes, the second house is built stone by stone. The company boss had software that calculated the stone sizes and quantities from the floor plan. His statement that it is so precise that there is at most one wheelbarrow of waste from the construction was correct, even if it turned out to be the employee after all. The first house had about 25-30cm wall thickness, built by a prefabricated house company, the second by a small family business. In which [PLZ] are you building?
 

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